Mavilor AC brushless servomotor in the studio
CUSTOM & SPECIALTY

Your Application
Is the Specification.

  • 300 – 2,000Units per Batch 0
    series
  • 7 + 1Special executions,
    plus Power Generator
  • 1,500+Customized
    servomotors
Special executions
MARKET APPROACH

Niche Applications.
Motors That Don’t Exist Yet.

When we talk about Mavilor we talk about niche applications — customers with special needs that the market does not answer. These six values are what they actually come to us for.

  • Time to Market

    Innovative customers with series of 300 to 2,000 units — defence and space among them — need R&D within a reasonable time to market.

  • Batch 0

    A production line flexible enough to customise one product — mechanical design, winding and options — and then industrialise it.

  • Innovation

    Innovation does not mean R&D: a flexible line, good procurement, digital tools and existing know-how, not a full development cycle.

  • R&D

    When an application needs a new technology or a new approach, Mavilor is a partner for R&D — not only a supplier of the result.

  • Competitiveness

    Niche applications, low volumes, high customisation — and we still stay competitive in price.

  • Industrialization

    We industrialise every product we develop: a Batch 0 build becomes a repeatable series in Santa Perpetua de Mogoda.

A PROCESS TO INNOVATE

From Product Need to
Product Industrialization

The same path for every custom motor, whether it starts as a winding change or as a technology that does not exist yet. The steps below the line run inside the ones above it.

  • Idea
  • Concept
  • Viability study
  • Design and dev.
  • Prototyping
  • Validation
  • Industrialization
  • Certification
  • Manufacturing

  • Continuous Improvement

    Design, development and validation keep feeding each other while the motor is still on the bench.

  • Evolution of the Product

    Certification and series manufacturing feed the next revision — the product keeps moving after launch.

  • 01

    Idea

    The application need, brought to us as a requirement rather than a part number.

  • 02

    Viability Study

    Technical and commercial feasibility: what it takes to build it, in what volume.

  • 03

    Prototyping

    The first physical motors, built on the flexible Batch 0 line.

  • 04

    Industrialization

    Tooling, routing and quality plan turn the build into a repeatable series.

  • 05

    Manufacturing

    Series production in Barcelona, under the same certified quality system.

SPECIAL EXECUTIONS

Seven Executions.
Plus a Family of Its Own.

Each of these started as one customer’s requirement. They are listed here because the engineering is already done — not because they are on a shelf.

WHERE CUSTOMIZATION HAPPENS

The Markets That Ask
Us for a Motor First

The fields where a standard frame runs out of answers — and where a customized Mavilor motor usually starts.

All applications
WHAT CAN BE CUSTOMISED

Four Words in the Datasheet.
Four Doors for Your Design.

Every Xtrafors datasheet closes on the same line: shafts, flanges and housings, windings and connections, and executions according to the customer’s specification.

  • Shafts

    Shafts to drawing, including hollow shafts, with or without keyway — shaft seal as an option.

  • Flanges & Housings

    Flange and shaft dimensions tailored to the customer’s requirements; housings adapted to the machine, not to the catalogue.

  • Windings & Connections

    Windings 400 VAC, 230 VAC and 48 VDC. Rotatable angled connectors as standard, straight connectors or direct cable output.

  • Feedback & Protection

    Resolver standard; incremental, SinCos, Hiperface and EnDat encoders. IP-65 standard, IP-67 optional; PTC standard, NTC optional.

Custom servomotor with stainless housing, angled connectors and a tailored flange
Cut-away view of a Mavilor servomotor with its encoder, control PCB, stator coil and magnet rotor
Get in Touch

Have a Motion Challenge
Standard Motors Can’t Solve?

Tell our engineers what your application needs. We’ll explore how existing technology, customization or new development can create the right solution.

Contact an Engineer
Tell Us What the Axis Has to Do.
Torque, speed, space, environment, duty cycle and volumes — we answer with a motor concept, not with a catalogue page.

    Send My Request